Uko wohitamwo CO2 robo yo gusudira
Intangamarara
100% CO2 isukuye gazi ivyuma arc gusudira ni uburyo bwo gusudira buzimvye cane-uburyo bwo gusudira ivyuma vy'umuyagankuba. Ikoreshwa cane mu guhingura ibikoresho vy’ivyuma, mu guhingura imashini zo kwubaka, mu guhingura amabarabara y’ibinyabiziga bikurura, mu gusanasana imashini z’uburimyi, no mu guhingura imirongo y’ibikoresho vy’ubuhinga bwa none ifise amaroboti yo gusudira.
Nk’umuyagankuba ukora, umuyagankuba ugira ibikorwa vy’ubuhinga bw’ivyuma mu gihe c’imirongo y’umuyagankuba y’ubushuhe bwinshi-, ivyo bikaba biwutandukanya n’ugusudira kwa MIG hakoreshejwe gazi zidakora neza n’ugusudira kw’umuyagankuba uvanze na MAG ushingiye kuri argon-. Mu guhuza neza uburemere bw’ivyuma vy’ishimikiro, ibikoresho vyo gusudira n’umuyagankuba wo gukingira, ubushobozi bwo gusudira buhambaye be n’ibiciro bito vyo gukora birashobora gushikwako. Gukoresha nabi iyo nzira yo gusudira bizotuma habaho utunenge two gusudira nk’uguca ibibatsi, ugusenyuka, uguturika-n’ugusenyuka kw’imiterere y’ibihimba vy’ugusudira.
Ivyiyumviro vy'ishimikiro vy'ururobo rwo gusudira CO2 isukuye
Carbone dioxide irafise imiterere y’imiti idahinduka mu gihe c’ubushuhe busanzwe n’umuvuduko w’ikirere. Ariko rero, mu bijanye n’ugusudira vy’ivyuma vy’CO2 Robo yo gusudira, iragira inyishu z’ukubora ku bushuhe bwinshi bw’uruzitiro rw’umuyagankuba (hejuru ya degre 2000 ), igaragaza igikorwa gikomeye c’imiti kandi igatuma habaho inyishu z’ubuhinga bw’ivyuma harimwo n’uguhinduka kw’ivyuma n’ivyuma vy’ikidengeri bishonze, aho gutandukanya gusa umuyaga uri hafi. Uburyo bwo gusudiraCO2 Robo yo gusudirayizigira umurongo w’umuyagankuba ukora kugira ngo ushongere icuma c’ishimikiro n’urutsinga rwo gusudira kugira ngo bibe igihimba co gusudira, mu gihe gazi y’uburinzi ibuza umwuka w’ikirere n’azote mu kirere kugira ngo ntihagire utunenge tw’ugusudira.

Inyungu nyamukuru z'ugusudira CO2 isukuye
Uburebure bunini bwo kwinjira: Munsi y’ivyo bipimo nyene vy’ubuhinga bwo gusudira n’ubushobozi bw’umuriro, akarere k’ugukorana kararushiriza kure kandi karagutse. Ukwinjira kwuzuye kw’amasahani manini bishobora gushikwako hakoreshejwe imashini ntoya- zo gusudira ata kwongerera cane ubushuhe bwinjizwa.
Umuvuduko wo gusudira wihuta: Itanga ubushobozi bwo gutera ivyatsi bwinshi. Gukomeza gusudira n’amarobo birashobora kwongereza cane ubushobozi bwo gukora ibintu vyinshi.
Ukwihanganira cane ivyuma vyanduye: Igikoresho c’umuyagankuba gifise ubushuhe bwinshi-gishobora guturira umugese n’umugera wa oxide, bikagabanya igikorwa co gusya imbere y’ugusudira ku bibanza vy’ivyuma vy’umugese n’ibikoresho vyo hanze vya kera, ivyo bikaba bituma ari vyiza cane mu bikorwa vyo gusanasana no gusanura.
Inyungu zisanzwe zo gusudira CO2 isukuye
1. Igikoresho c’umuyagankuba gifise uguhagarara nabi kujana n’urusaku rwinshi rwo gusudira. Idirisha ry'imigenderanire y'imigenderanire ishobora guhindurwa ni ryinshi, kandi gukevya gatoyi kw'imigenderanire bizovamwo ugusesagura gukaze.
2. Ubwinshi bw’ibipfunsi bujana mu bikorwa vyinshi vyo gusya no gusukura ivyuma, ivyo bikaba bituma habaho igiciro cose c’ibikoresho vy’agaciro.
3. Guhindura umurongo mugufi-guhindura gusa n’uguhindura umurongo w’umupira bishobora gushikako, mu gihe uguhindura umurongo w’imipfunda bidashoboka. Amasahani makeyi arashobora guturika cane-mu gihe co gusudira, rero iyo nzira ntikoreshwa ku bikoresho bikoreshwa bifise ibisabwa bikomeye vy’ukuntu bisa.
4. Carburization ibaho mu mirongo y’ivyuma; rero, ugukingira CO2 gusukuye ntigutegerezwa kwigera kwemerwa mu gusudira ivyuma bitagira ibara n’ivyuma vy’aluminiyumu.
Imbonerahamwe y'ukugereranya ibikorwa n'imibereho y'akazi hagati ya 100% CO2 n'imiyaga itandukanye y'uburinzi ishingiye kuri Argon-
| Gaz yo gukingira | Uburebure bwo kwinjira | Urugero rw'ugushiramwo | Gushikama kw'uruzitiro | Uko ubudodo buboneka | Uburebure bw'isahani bukoreshwa | Uburyo bwo kwimurira ivyuma | Igiciro gisanzwe | Ibikorwa bisanzwe |
|---|---|---|---|---|---|---|---|---|
| 100% CO2 | Ivyinshi | Hejuru | Abakene | Coarse n'inkomezi nyinshi | Icuma c'ikariboni kiri hagati n'igikomeye | Ngufi-uguhindura umuzunguruko, uguhindura umubumbe | Hasi cane | Ibikoresho vy'icuma, imashini zo kwubaka, gusudira amasahani manini, gusanasana umurima |
| C25 (75%Ar + 25%CO2) | Mu kuzimu | Hagati | Vyiza | Kigyoshe | Icuma c'umuyagankuba gitoyi canke kiringaniye- | Ngufi-uguhindura umuzunguruko, uguhindura umubumbe | Hagati | Ivyuma rusangi, umurongo w'iteraniro wo gusudira |
| 90%Ar + 10%CO2 | Ku rugero | Hasi | Birashimishije | Iryoshe kandi ryiza | Ibipande vy'icuma vy'umuyagankuba | Ngufi-uguhindura umuvuduko, uguhindura umuvuduko (umuriro mwinshi) | Ni hejuru cane | Umubiri w'imodoka amasahani make, gusudira n'amarobo kugira ngo usabe-ibice bihambaye |
| 85%Ar + 15%CO2 | Ku rugero | Hasi | Birashimishije | Kigyoshe | Ibice rusangi vy'ivyuma | Ngufi-uguhindura umuvuduko, uguhindura umuvuduko (umuriro mwinshi) | Ni hejuru cane | Ugusudira kwikora kw'ibitabo n'ibikoresho |
| Argon -Heliyumu -CO2 Gazi ivanze y'ibice bitatu | Ku rugero | Hasi | Bidasanzwe | Ikayangana kandi iryoshe | Icuma gikomeye cane - | Ngufi-kwimurira umuzingi, kwimurira imiti, kwimurira impumuro | Hejuru | Icuma gikomeye cane -; gake cane ikoreshwa ku vyuma bitagira ibara |
| 98%Ar + 2%O2 (Ivyuma bidasanzwe) | Ku rugero | Hasi cane | Ntagereranywa | Bica ibibatsi | Icuma kitagira ibara | Ngufi-uguhindura umuzunguruko, guhindura umuvuduko | Hejuru | Ibintu vy'icuma kitagira ibara, imirongo y'ugusudira y'ivyuma itagira ibara |
| 100% Argon isukuye | Bitobito | Hasi cane | Bidasanzwe | Ikayangana kandi iryoshe | Ivyuma bitagira -ivyuma vy'uburebure bwose | Kwimurira imiti | Hejuru | Gusudira ivyuma vy’aluminium, umuringa, ivyuma vy’ivyuma vy’ivyuma; birabujijwe cane gusudira ivyuma vya carbone CO2 |
1. Ku masahani makeyi n’ibikoresho bikoreshwa bifise ibisabwa bikomeye vyo gusa: Shira imbere 90%Ar/10%CO2 canke 85%Ar/15%CO2 imyuka ivanze; C25 ishobora gutorwa ku giciro-ibikorwa rusangi biringaniye; 100% CO2 isukuye ntivyiza.
2. Ku bibanza vy’icuma bikomeye, gucungera ibikorwa bikomeye, ibikorwa vyo mu mirima, imigambi y’igiciro n’ugusudira bihishijwe mu gusudira n’amarobo: Gukoresha 100% CO2, bifise ubushobozi bwo kwinjira bihagije, ukwihanganira neza cane ivyuma vy’ishimikiro vy’umugera n’ivyuma vy’umunyu.
3. Ku bikoresho vy’ivyuma bitagira ibara: Koresha argon-gazi ivanze n’umwuka gusa. Ntukigere ukoresha CO2 isukuye kugira ngo wirinde gusenyuka kw’ivyuma, ugusenyuka kw’ibihimba vy’umubiri n’ugusaduka.
4. Ku bijanye n’ivyuma vy’aluminium, umuringa n’ivy’ivyuma vy’ivyuma: Argon isukuye gusa ni yo yemerewe; CO2-iyo ari yo yose irimwo gaze y’uburinzi irabujijwe cane.
5. Ku mirongo y’ubuhinga bw’amaroboti: Koresha gaze y’uburinzi ivanze ku bihimba vy’umubiri bigaragara, kandi ukoreshe CO2 isukuye 100% ku bihimba vy’umubiri vyihishijwe nk’ibihimba vy’umubiri n’ibikoresho bikomeye vyo mu mutima.
Ibisobanuro rusangi vy'imiterere y'amamashini yo gusudira CO2 isukuye
1. Ku muvuduko umwe wo kugaburira umurongo, umuriro wo gusudira wo gusudira CO2 isukuye uzokwongerwako 1~3 V ugereranyije n’ugusudira gazi ivanze C25. Hakurikijwe idirisha ry'ugutunganya amaparametere ry'agahomerabunwa, ugutunganya neza-bizokorwa mu ntumbero ntoyi za 0.5 V igihe cose.
2. Gusudira kw’uruzitiro rugufi-gukoreshwa mu gihe cose, ari bwo buryo nyamukuru bwo kugabanya ivyuka.
3. Ku mashini zo gusudira zihindura umuriro udahinduka, uguhuza umuriro n’umuvuduko wo kugaburira umurongo ni vyo bigena uburebure bw’uruzitiro. Ivyiyumviro bidasanzwe vy’uruzitiro ntibishobora gutorwa umuti mu guhindura umurongo umwe gusa.
4. Guhindura inductance: shiraho inductance nto ku masahani makeyi n’inductance nini ku masahani manini kugira ngo uhagarike gutera ivyatsi no guhagarika umurongo w’umuyagankuba.
5. Uburebure bw’inkoni y’urutsinga-inyuma buva kuri milimetero 10 gushika kuri milimetero 15. Inkoni ndende cane-isohoka izotuma habaho ubumuga bwo gutera ivyatsi n’ubumuga bwo gutera ivyatsi.
Normal arc: Ijwi ry’ugusinzira rikomeza kandi rimwe, risa n’ijwi ry’uguteka inyama z’ingurube. Arc y’amakosa: Urusaku rwo gutera canke rwo gutera, ahanini ruterwa n’umuriro muto, uburebure bw’uruzitiro burengeje urugero canke umurongo muremure cane -sohoka.
Ivyangombwa vyo guhitamwo imashini zo gusudira zibereye gusudira CO2 isukuye
1. Ivyo bikoresho bitegerezwa gufasha umuriro uhora uhindurwa n’umuvuduko wo kugaburira intsinga mu kibanza kinini.
2. Ifise ubushobozi bwo guhindura inductance / arc slope, ari vyo bihambaye mu gusudira CO2 isukuye.
3. One-knob synergic guhindura n'igikorwa c'impumuro ni imiterere y'agashimwe, itanga inyungu zigaragara mu gusudira amasahani make.
4. Igihe gihagije co gukora munsi y’umuriro ugereranijwe kugira ngo wirinde gushuha cane no guhagarara mu gihe c’ugusudira kw’ururobo ku masahani manini.
5. Ihuye n’imirongo myinshi y’intsinga harimwo 0.8 mm, 1.0 mm na 1.2 mm.
6. Ivyagezwe vy’uruganda vyemewe vy’ibikoresho bitegerezwa gushigikira neza 100% CO2 ikingiwe n’ugusudira; guhindura ata wemerewe bizokuraho garanti.
1. Gushigikira amasezerano y’itumanaho ry’ubuhinga bwa none nka Modbus canke Profinet kugira ngo umuntu ashobore gukorana n’ibarabara ry’ubuhinga bwa none.
2. Ihuye n’ibifungurwa vy’intsinga bitandukanye vyo hanze kugira ngo bishobore gushitsa ivyipfuzo vy’ugufungura intsinga z’urugendo rurerure-ku bifungurwa vy’intsinga vy’amarobo.
3. Kugira ibikorwa vy’umuriro w’intango, umuriro w’ibinogo, umuriro w’intango -uduga n’uwuduga -hasi kugira ngo ugabanye porosity ku ntango y’uruzitiro n’ugusaduka kw’uruzitiro ku guhagarara kw’uruzitiro mu gihe c’ugusudira kw’amarobo.
4. Gushigikira ibice vya porogarama kugira ngo bihindure ubwavyo ibisobanuro vy’ugusudira ku bijanye n’ugusudira kw’imirongo myinshi n’ugusudira kw’imirongo myinshi.
5. Gubika ibikoresho vyo hanze vy’ibibanza vyo gusukura amatara vyikoresha n’ibikoresho vyo gutera imiti irwanya-imiti.
Imbonerahamwe y'uguhitamwo 100% y'ugusudira CO2 isukuye ku bikoresho vy'ibikorwa mu nganda zitandukanye
| Ubwoko bw'igikoresho | Uburebure bw'isahani busanzwe | Impanuro ku 100% CO2 | Insobanuro y'Ikoreshwa |
|---|---|---|---|
| Amahugurwa y'imibumbe y'icuma, ibice vy'ikiraro | Irengeye canke ingana na 6 mm | Biremeshwa cane | Ivyuma vy’ugusudira vyihishije bisaba kwinjira cane; inyungu zitangaje z'igiciro c'ugusudira kw'amaroboti menshi |
| Igikoresho c'amamashini y'uburimyi, gusanasana | 3~10 mm | Inama | Ivyuma vy’ishimikiro akenshi biragira umugese; nta bisabwa bikomeye vyo gutunganya umurima |
| Amamashini y'ubwubatsi aremereye, ibidengeri vy'amavuta y'ibitoro | 6~25 mm | Inama | Ibereye ku gusudira kw'imirongo myinshi-n'imirongo myinshi-; umuti w'ingenzi ku mirongo y'ubuhinga bwikoresha |
| Igikoresho co gukurura, ibikoresho bikomeye | 4.8~10 mm | Inama | Inkomezi z’imibumbe ni zo zishirwa imbere; spatter ishobora gukurwamwo biciye mu gusya kw'inyuma - |
| Gucungera ibice vyinshi vy'ibikoresho rusangi | Irenga 5 mm | Inama | Uguhuza neza cane ku bikoresho vyanduye bikoreshwa hanze |
| Ibipande vy'umubiri w'imodoka bike -, ibice vy'inyuma vy'igipfukisho | <1.2 mm | Ntivyiza | Ivyago vyinshi vyo guturika-biciye n’ibiciro vy’abakozi birenze urugero vyo gusya; gazi y'uburinzi ivanze yemerwa mu mirongo y'ubuhinga bwa robo |
| Ivyuma bitagira ibara, ibice vyo gushaza | Ubunini bwose | Birabujijwe cane | Weld carburization izotuma haba ugusenyuka gukomeye mu guhangana n'ugusenyuka n'imiterere y'ubuhinga |
| Inguvu nshasha z'ivyuma vy'aluminium, amabarabara y'aluminium | Ubunini bwose | Birabujijwe cane | Gusudira argon MIG gusa nivyo vyemewe |
Kugira ngo ubone nimba dukwiye, nushire imbere y’injeniyeri ikintu nyaco usabwa. Wohereze igishushanyo c'igice cawe, igihe c'ingendo, n'intambamyi z'ingingo, maze tuzogaruka n'imiterere n'igihe co kurongora.